Support Contractor to identify and submit the QA/QC documents (ITPs, QCPs, Welding / NDT / HT / Painting and other test procedures, MARs etc.,) in line with Construction program, their timely review and approval.
Assist functional supervisor in review / approval of relevant QMS, Engg., & Procurement documents, implementation of Quality Programs, and resolution of discipline matters escalated to the Project Management.
Ensure Implementation of Project QA/QC requirements at project site and suppliers / sub-contractor's works complying to project specification and other technical requirements.
Organize Pre-Activity Review meetings, attend Quality Walk through and QA/QC Weekly meetings.
Undertake surveillance of on-site and off-site Structural / Piping / Pipeline shop and Field fabrication / Equipment Erection and associated inspection & testing activities, identify potential or actual non-conformances and direct contractor in taking necessary Correction, corrective and preventive actions.
Initiate or ensure initiation of NCR's for the recurrent surveillance observations and non-Conformalities and coordinate / follow-up for RCA / Correction / Corrective /Preventive action proposals and timely close out.
Monitor the progressive compilation of Material Test Certificates and Construction Records and their traceability.
Monitor and verify the implementation of Preservation Management System.
Ensure the Contractors maintain, update, and publish the IMTE Registers on regular basis and calibration records maintained.
Ensure appropriate Systems / Processes / Procedures / Computer data base established by Contractor to maintain the Inspection and Test status during prefabrication, field erection, testing and statistical analysis of the data.
Monitor the KPIs, Special processes and personnel performance.
Participate in Project QHSE audits and Pre-Qualification Audits of Vend.rs / Suppliers / Sub-Contractors. Conduct ITP / QCP / MS / Process / Activity level compliance audits / Checks.
Monitor Contactor/Sub-Contractor/Third party inspectors & Engineers and Subordinates, performance, provides necessary support / guidance and reports to functional supervisor.
Implement and enforce the elements of Company's Quality Management System requirements applicable to your function.
Exposed to Construction Site and Prevailing Climatic Conditions at least 50% of time.
Ensure own safety and the safety of others who may be affected by Company's business, whether the activity is under direct control or not.
Essential skills and knowledgeÂ
Bachelor's degree in mechanical engineering (or Equivalent) from a recognized university.
IRCA Certified QMS Lead Auditor.
Welding Inspector Certification (CSWIP 3.1 / AWS-CWI), Painting Inspector Certification (BGAS Grade-2 / NACE Level-2) and NDT Leve-2 Certification in RT, MT, UT and PT (ASNT/ACCP) is a must. Equivalent International Certifications acceptable.
Having IIW-Welding Engineer / NDT level-3 and Certification in advanced NDT (PAUT, TOFD, AutoUT etc.,) will be an advantage.
Professional membership / affiliations with recognized chartered or other professional institutions like ASNT / AWS / TWI / NACE / ASQ-CMQ&OE, MCQI-CQP or similar is desirable.
15 years' experience in the construction of major Green field or Brown-field Process Plants (Refinery, NGL / LNG Plants, Petrochemical complex or similar) in Oil & Gas industry.
Worked with major EPIC Contractors / End User in similar position in major projects with overall responsibility for the Quality of Piping / Mechanical discipline Construction and Commissioning activities. Sound working knowledge on QA/QC aspects, testing requirements and acceptance criteria related various Piping systems and Rotating / Stating Equipment and managing overall discipline's QA/QC aspects in major Oil and Gas Projects.