Sr. QA/QC Engineer

* Lead the development of departmental QMS & Project QMS requirements in accordance with Corporate, VP, Departmental and Project requirements.* Lead Project QA/QC team in identification and development of all projects operational QA/QC requirements.
* Enforce project performance and quality objectives at all stages to ensure smooth project delivery.* Verify/ Ensure compliance to Quality Management System by the department and project divisions, conduct MRMs and provide oversight on compliance.
* Perform various activities related to QMS Certification.* Coordinate, monitor, follow-up, and report to senior management on the out-come of various audits performed and corrective and preventive actions there-of at Departmental and Project level.
* Guide departmental staff and Project divisions and ensure that QMS is implemented, and the Certifications requirements are complied with.* Monitor Contractor to ensure compliance to Project Quality Requirements.
* Endorse the project division's established QA/QC organization for projects.* Ensure that required QA/QC organization of the Contractors is established and it is adhered throughout the Project Life Cycle.
* Review the Scope of Work (SOW) and ensure that Corporate and Project quality and technical requirements are incorporated.* Prepare and guide preparation of Project Quality Plan (PQP) by project teams and endorse PQP's as per CORP-ENG-PRC-001.
* Guide pre-qualification of Contractors/Sub-Contractors and Vendors, as required, and enforce compliance to ISO 9001 and QP-QAL-STD-004 requirements.* Provide oversight during technical bid-evaluation of the Bidders to ensure that corporate quality requirements are included, addressed, and understood.
* If requested, and when required by the project, participate as a member in the Bid Evaluation and Bid clarification meetings with the bidders.* Identify and review higher level project QMS documents of the Contractor such as Contractor Project Quality Plans, Quality Management for compliance to ISO 9001 and QP-QAL-STD-004 and departmental requirements.
* Endorse Material Criticality ratings, as well as Inspection and Test requirements for critical equipment to ensure that inspection and tests are conducted to meet the critical quality requirements. Manage Project Quality reviews/highlights.* Identify and review critical project engineering deliverables, as required, whilst the relevant project team is not in place, assist projects in review of engineering deliverables for incorporation for quality, inspection and testing requirements and setting up the project quality organization.
* Lead the review of, through VP Directorate specialists, material selection, special process documentation, corrosion, and material substitutions in accordance with project specifications, the certification requirements, the Shell Design and Engineering Practices (DEP's), standards & specifications, international codes and standards, and Contract QA/QC requirements.* Participate in review & update of standards, management system procedures.
* Participate in the tenders technical bid evaluations and provide QA/QC review comments to the evaluation team.* Ensure deviation control & Non-conformance control system is implemented to meet the departmental compliance requirements.
* Review and endorse the resolution of deviations related to QA/QC matters, the corrective and preventative action and proper closure of the Non-Conformance Reports (NCR's)/Corrective Action Requests (CAR's) in accordance with Standard.* Maintain projects' CAR's/NCR's registers and prepare departmental quality reports, including periodical reports on CAR's/NCR's.
* Participate in Independent Project Reviews (IPR's)/Technical Audits and support in Root Causes Analysis (RCA's) and failure analysis exercise when referred.* Review and provide inputs for preparation of Contractor Performance evaluation reports.
* When referred, supports on technical quality issues during project close-out, final documentation compilation and on warranty claims.* Develop the departmental KPI's and data collection.
* Support the project divisions to develop divisional KPI's and facilitate periodic review of KPIs.* Implementing the elements of management system applicable to the relevant function.
* Taking care of own safety and the safety of others who may be affected by business, whether or not the activity is under your direct control, and proactively participate in all safety matters affecting the construction of the project.* Preventing pollution to the environment, either by you or by others in project.
* Implement quality inspection procedures on construction activities, suppliers, subcontractors to ensure compliance to project specification.* Ensure that the documentation generated by the inspections, tests, surveillance, and surveys meet the requirements of the Project Quality Plan (PQP), ITPs, and project requirement.
* Review of contractor/subcontractor/supplier/TPIA quality documentation and reports.* Complete relevant forms and prepare reports on inspections and tests undertaken for inclusion in, and maintenance of, inspection records.
* Communicating effectively with the contractor, third parties and end users at your level.* Ensuring that all equipment used for measuring and testing is in calibration and such records are available.
* Assisting construction personnel to develop the required quality documentation, including method statements, work procedures, inspection and test plans and inspection and test records.* Assisting construction personnel to identify problems and potential or actual nonconformances and to assist in proposing correction and corrective actions.
* Liaise with other Field Supervisors and contractor to be aware of planned and completed construction works to ensure civil/structural tests are planned and performed.* Review and comment quality documents on PDMS such as material submittal, Quality plan, project specification and test results, pertaining to concrete casting, steel fixing, anchor bolts, grouting, steel structure erection, block works, soil & excavation, and material-receiving activities.
* Ensure all civil, structural, and architectural activities are performed according to project requirements and that tests and reports are prepared, approved and included in documentation packages.* Monitor all materials and equipment are used in accordance with specifications.
* Review & approve corrections, preventive & corrective actions to close-out nonconformances.* Monitor trends of non-compliance to requirements and feedback the status of contractor's performance.
* Issue Surveillance / NCRs/CARs for Sr.QA/QC Engineer's approval.* Conduct Quality Audits for contractors, sub-contractors, suppliers, and Third-party Laboratories.